HART protocol is the abbreviation of Highway Addressable Remote Transducer. HART protocol is the global standard to send and receive digital information across analog wires between the smart devices and control/monitoring systems or maybe the hand-held communicators.
HART protocol is a bidirectional communication protocol. It is a protocol which provides access between the intelligent field instruments and the host systems such as DCS, PLC or the handheld communicators. Here the host could be a software application in the hand held device or laptop to a plant process control, safety , asset management or else some control system which uses any control platform.
HART protocol has become more popular because of its ability to support the conventional 4-20 mA analog protocol while adding an advantage by including major advantages of digital smart instrumentation. The physical communication technology and commands utilized by different applications are also mentioned in HART protocol.
Architecture of HART Protocol
The HART protocol is able to operate in two types of network configurations, the point-to-point and multi-drop configurations. The HART protocol uses the master-slave mode or the burst mode.
Point to point Configuration of network
In point to point type of configuration, to communicate a single process variable, the fixed 4-20 mA signal is used. The extra process variables and design parameters are communicated digitally with the use of HART communication protocol. Thus, the 4-20 mA signals remain unchanged and can be used in the normal way. It also allows the entry for secondary variables and other data for utilization in maintenance, commissioning, operations and diagnostic purposes.
Here, there can be to masters: one primary and the other secondary master. The secondary masters, generally hand held communicators, can be used without interfering with the communications with the primary master, generally a control or monitoring system.
In the burst mode, a single slave device has the ability to continuously broadcast a standard HART reply message. In burst mode higher update rates are possible. Burst mode is generally limited to point-to-point configuration.
Multi drop Configuration of network
In multi drop type of configuration, many devices can be connected by using a single pair of wires. Multi drop configuration can also connect safety barriers and auxiliary power supply for up to 15 field devices. The communication within this configuration is entirely digital. This is because the communication by the analog loop current will be disabled, due to the fact that current from each device will be fixed at a minimum sufficient value for the device to operate. The current is generally fixed at 4 mA. In multi drop mode, the polling addresses of each field device will be greater than zero.
Modes of Communication of HART protocol
HART protocol has two modes of communication. They are: master slave mode and burst mode.
Master Slave Mode
HART protocol generally uses master slave communication. Each field device acts as a slave and the control/monitoring system acts as the master. The hand held devices or PCs can also act as secondary masters. So in the normal operations, a master will initiate communication with each slave. In each
HART loop, a maximum of two masters can be connected. In such a case, the primary master is generally a DCS, PLC or a personal computer. For example: field instruments like transmitters, valves, different controllers responding to the commands from primary or secondary master.
Burst Mode
Some HART devices support the burst communication mode. It enables a faster communication rate, typically the rate is 3-4 data updates per second. The master, in this mode, would instruct the slave device to continuously broadcast the standard HART reply message. Example of standard HART reply message is the value of a process variable. The master will be receiving the messages from the slave at very higher rate. The slave will only stop bursting when the master asks to stop busting.
Command Sets in HART Protocol
The command sets in HART includes the following three classes: universal, common practice, device specific.
Universal
All the devices which use HART protocol should recognise as well as support the universal commands. Universal commands provide access to the information which is useful in normal operations. Universal commands are used by the controller to identify a field device and also read process data.
For example, reading a primary variable (PV) and units, read manufacturer and device type, write polling address, etc.
Common Practice
Common practise commands will provide the functions which are implemented by many HART communication devices. It is not necessary that all the devices have them.
For example, write damping time constant, calibrate (i.e., set zero, set span), set fixed output current, etc.
Device Specific
Device specific commands will represent the functions which are unique for each field device. Device specific commands access setup and calibration information. Device specific commands also have information about the construction of the device. The information on device specific commands is made available from the device manufacturers.
For example, read or write low flow cut off, trim sensor calibration, travel limits, valve characterization, etc.
HART Protocol Specifications
HART protocol Specifications will implement the 1,2,3,4 and 7 layers of the OSI model (Open System Interconnection model).
Layer 1: HART Physical Layer
The acronym of “HART” is Highway Addressable Remote Transducer. The HART physical layer is based on the Bell 202 standard. The HART physical layer uses frequency shift keying (FSK) for communication at a rate of 1200 bps. Here the signal frequencies which represent bit values 0 and 1 are 2200 and 1200 Hz respectively. This signal will be then superimposed without using any interface with the analog signal at a low level on the conventional 4-20 mA analog measurement signal.
Layer 2: HART Data Link Layer
The HART Data Link layer will define a master slave protocol. In the normal case, a field device will reply only when the communication is initiated by the master. There can be two masters: primary master- a control system, and secondary master- handheld communicator. There are certain timing rules that are defined so as to when each master will initiate communication transaction. In a multi drop configuration, up to 15 slave devices can be connected by a single pair cable.
Layer 3: HART Network Layer
The HART Network layer will provide routing, end to end security and transport services. The HART Network layer will manage sessions in an end to end communication with corresponding devices.
Layer 4: HART Transport Layer
The HART Transport layer will ensure that the communications take place successfully from one place to another. The HART Transport layer also ensures that the communication is propagated successfully.
Layer 7: HART Application Layer
The HART Application layer will define the commands, responses, data types and status reporting that are supported by the protocol. In this layer, the public commands of the protocol are defined and are divided into four major groups:
HART Application Layer Commands
1. Universal Commands
Universal commands will provide functions that must be implemented in all field devices.
2. Common Practice Commands
Common practise commands will provide functions which are common to many but not to all functions.
3. Device Specific Commands
Device specific commands provide functions which are unique to a particular field device and are generally specified by the device manufacturer.
4. Device Family Commands
Device family commands provide a set of standardized functions for instruments with particular measurement types, also allowing full generic access without using device-specific commands.
Advantages of HART Protocol
- HART protocol helps in gaining early warnings against variances in devices, product,s or process performance.
- HART protocol helps to speed up the trouble shooting time taken between the identification and resolution of problems.
- HART protocol increases the asset productivity and system availability.
- HART protocol reduces the maintenance cost.
- HART protocol helps in improving the regulatory compliance.